The ranges

The ABB moulded case circuit-breakers are proposed into eight sizes: T1, T2, T3, T4, T5, T6, T7 and S8. The rated ultimate breaking capacity under short-circuit, Icu, at 380/415V AC is available starting from 16kA up to 200kA.
To fulfil the various application requirements, they are available in the following ranges:

  • Circuit-breakers for AC and DC power distribution
  • Circuit-breakers for motor protection
  • Circuit-breakers for applications up to 1000 V AC and DC
  • Switch-disconnectors.
For each size, circuit-breakers are available in the three and four-pole versions. They are also equipped with a complete range of protection releases: thermomagnetic, magnetic only adjustable and electronic releases of the latest generation.
T1, T2, T3, T4, T5 and T6 circuit-breakers fitted with TMD and TMA thermomagnetic releases can also be used in direct current plants, with a field of application from 1A to 800 A and a minimum operating voltage of 24V DC.

Power distribution circuit-breakers

The ABB SACE family of moulded case circuit breakers - Tmax and Isomax - is divided into different, perfectly integrated, ranges (Tmax T1B 1p, T1, T2, T3, T4, T5, T6 and T7, S8), able to cover a range of service currents from 1 to 3200 A.
The power distribution circuit breakers are available in the fixed, plug-in or withdrawable, three-pole and four-pole versions.
The Tmax T1 circuit breaker is also available in the single pole
Tmax T1B 1p version, with breaking capacities of 25 kA at 220/230 V AC.

Interchangeability of the releases
The Tmax T4,T5 and T6 circuit-breakers can be fitted either with thermomagnetic, magnetic only or electronic releases, which are all interchangeable with each other. In fact, thanks to the simplicity of their installation, the type of release can be replaced rapidly even by the end user, according to their requirements and needs: in this case, correct assembly remains the responsibility of the user himself. All this means increasing the flexibility of use of the circuit-breakers, with considerable savings thanks to the better rationalization of stock management.

Conformity with Standards
The moulded-case circuit-breakers and their accessories conform to the IEC 60947-2 international Standards and comply with the EC “Low Voltage Directives (LVD) no. 73/ 23 EEC” and “Electromagnetic compatibility Directives (EMC) no. 89/336 EEC”.
ABB SACE’s Quality System conforms to the ISO 9001 International Standard and to the equivalent European EN ISO 9001 and Italian UNI EN ISO 9001 Standards. The certifying Body is the Italian Shipping Register (RINA - QUACER): ABB SACE has reached its third qualification confirmation. The ABB SACE Test Room is accredited by SINAL.
The apparatus conforms to the prescriptions of the on-board installations and approvals by the major Shipping Registers are in progress.


T1 1p
T1
T2
T3
T4
T5
T6
T7
S8
Iu [A]
160
160
160
250
250
320
400
630
630
800
1000
800
1000
1250
1600
2000
2500
3200
N° of polesNo.
1
3-4
3-4
3-4
3-4
3-4
3-4
3-4
3-4
Ue AC 50-60Hz [V]
240
690
690
690
690
690
690
690
690
Ue DC [V]
125
500
500
500
750
750
750
-
-
Uimp[kV]
8
8
8
8
8
8
8
8
8
Ui [V]
500
800
800
800
1000
1000
1000
1000
1000
Test voltage
(50 Hz, 1 min.)
[kV]
3
3
3
3
3.5
3.5
3.5
3
3
Breaking capacities
Icu AC 50-60 Hz 380/415 V[kA]
25
(1)(2)
16
36
36
85
36
50
36
200
36
200
36
100
50
150
85
120
Icu AC 50-60 Hz 690 V[kA]
3
6
6
10
5
8
20
80
20
80
20
150
30
60
40
50
Icu DC 500 V - 3 p in series [kA]
25
(3)
16
36
36
85
36
50
16
70
16
70
20
65
-
-
Ics AC 50-60 Hz 380/415 V [kA]
18
16
25
36
70
27
36
200
36
200
35
150
50
150
47
60
Category of use (IEC 60947-2)
A
A
A
A
A
B/A
B
B
B
Mechanical life
N° x [103]
(N° Hourly operations)
25
240
25
240
25
240
25
240
20
240
20
120
20
120
10
60
10
60
Electrical life @ 415 V
N° x [103]
(N° Hourly operations)
8
120
8
120
8
120
8
120
8/6
120
7/5
60
7/5/4
60
3/2
60
2.5/1.5
60
Protection releases*
TMF
X
TMD
X
X
X
TMA
X
X
X
X
TMG
X
X
ELT
X
X
X
X
X
X
Dimensions (fixed version)
Width 1 pole[mm]
25.4
Width 3 poles[mm]
76
90
105
105
140
210
210
406
Width 4 poles[mm]
102
120
140
140
184
280
280
556
Depth [mm]
70
70
70
70
103.5
103.5
103.5
154/178
242
Height[mm]
130
130
130
150
205
205
268
268
400
Versions
Fixed
F
F
F
F
F
F
F
F
F
Plug-in
P
P
P
P
Withdrawable
W
W
W
W
(1) for In=16 A and In= 20 A Icu= 16 k A
(2) Icu @ 230 V AC
(3) Icu @ 125 V DC

*Caption:
TMF = themomagnetic fixed release
TMD = thermomagnetic with adjustable thermal release
TMA = thermomagnetic with adjustable thermal and magnetic release
TMG = release for generator protection
ELT = electronic release


Circuit-breakers for motor protection

Starting, switching and protection of three-phase asynchronous motors are fundamental operations for their correct use. ABB SACE proposes two different solutions for this type of application in the series of moulded-case circuit-breakers:
  • a traditional system which has a circuit-breaker for protection against the short-circuit, a thermal relay for protection against overload and missing or unbalanced phase and a contactor for motor switching
  • a system of integrated protection, thanks to the PR222MP release, which ensures the following protections: against short-circuit, overload, against missing or unbalanced phase, and against rotor locking.

Field of application
Available in six sizes (T2, T3, T4, T5, S6 and T7), they can be used in a vast range of start-ups, from 0.37 kW up to 250 kW with Tmax T5 and 355 kW with Isomax S6 at 400 V AC.

Conformity with Standards
As for the corresponding power distribution circuit-breakers.

T2
T3
T4
T5
T6
T7
Iu
[A]
160
250
250
320
400
630
630
800
630
800
1000
1250
In
[A]
1÷100
10÷200
80÷250
320
400
320
630
1000
N° of poles
No.
3
3
3
3
3
3
Ue AC 50-60Hz,
Ue AC 50-60Hz
[V]
690
690
690
690
690
690
Uimp
[kV]
8
8
8
8
8
8
Ui
[V]
800
800
1000
1000
1000
1000
Test voltage
(50Hz, 1 min.)
[kV]
3
3
3.5
3.5
3.5
3.5
Breaking capacities
Icu AC 50-60 Hz 380/415 V
[kA]
36
85
36
50
36
200
36
200
36
100
50
150
Icu AC 50-60 Hz 690 V
[kA]
6
10
5
8
20
80
20
80
20
30
30
60
Ics AC 50-60 Hz 380/415 V
[kA]
36
70
27
36
200
36
200
36
75
50
150
Category of use (IEC 60947-2)
A
A
A
B/A
B
B
Mechanical life
103
(N° Hourly operations)
25
240
25
240
20
240
20
120
20
120
10
60
Electrical life (at 415 V)
103
(N° Hourly operations)
8
120
8
120
8
120
7
60
5
60
3-2
60
Protection releases (short-circuit protection)*
MF
X
MA
X
X
X
PR221 DS-I
X
X
X
PR231/P-I
X
Protection releases (integrated protection)*
PR222 MP
X
X
X
Dimensions (fixed v.)
Width
[mm]
90
105
105
140
210
210
Depth
[mm]
70
70
103.5
103.5
103.5
154/178
Height
[mm]
130
150
205
205
268/406
268
Versions
Fixed
F
F
F
F
F
F
Plug-in
P
P
P
P
Withdrawable
W
W
W
W
*Release caption:
MF = magnetic fixed
MA = magnetic adjustable
PR221DS-I = electronic
PR231 = electronic
PR222MP = electronic for motor protection

Circuit-breakers for applications up to 1000 V

Within the panorama of the ABB moulded-case circuit-breakers there is also the range of circuit-breakers for applications in direct current and in alternating current up to 1000 V.
The typical sectors of use for these are mining, road and railway tunnel installations, electric traction and industrial applications in general.
The circuit-breakers are available in three-pole and four-pole version with TMD or TMA adjustable thermomagnetic releases for use in direct and alternating current, or in version three-pole with electronic releases (Tmax with PR221DS, PR222DS/P; Isomax with PR21x), for applications in alternating current.
The dimensions of these circuit-breakers are the same as the standard ones. They can, moreover, be combined with all the accessories available, except for the residual current, and can be converted into the removable or withdrawable version using a conversion kit and fixed parts of the standard circuit-breakers.

Distribution in AC

T4
T5
T6
Iu
[A]
250
400 - 630
630- 1000
N° of poles
[No.]
3/4
3/4
3
Breaking capacities
Icu AC 50-60 Hz at 1000V
[kA]
20
20
20
Ics AC 50-60 Hz at 1000 V
[kA]
20
15
Short-circuit making capacity
Icm AC 50-60 Hz at 1000V
[kA]
40
40
40
Protection releases
TMD
X
TMA
X
X
ELT
X
X
X


Distribution in DC

T4
T5
T6
Iu
[A]
250
400 - 630
630- 800
N° of poles
[No.]
4
4
4
Breaking capacities
Icu DC 1000 V
4 poles in series
[kA]
40
40
40
Protection releases
TMD
X
TMA
X
X
X
Values common to the two ranges
T4
T5
T6
Ue
[V]
1000
1000
1000
Uimp
[kV]
8
8
8
Ui
[V]
1000
1000
1000
Isolation behaviour
X
X
X
Test voltage
(50Hz, 1 min.)
[V]
3500
3500
3500
Reference Standards
IEC 60947-2
X
X
X
Dimensions (fixed v.)
Width (3 poles)
[mm]
105
140
210
Width (4 poles)
[mm]
140
184
280
Depth
[mm]
103.5
103.5
103.5
Height
[mm]
205
205
268 / 406
Versions
Fixed
F
F
F
Plug-in
P
P
Withdrawable
W
W
W
*Releases caption:
TMD = thermomagnetic with adjustable thermal
TMA = thermomagnetic with adjustable thermal and magnetic
ELT = electronic


Switch-disconnectors

The switch-disconnectors derive from the corresponding circuit-breakers, of which they keep the same overall dimensions, the versions, the fixing systems and the possibility of mounting the accessories. This version only differs from the circuit-breakers in the absence of the protection releases. They are characterised by a rated voltage of 690 V in alternating current and up to 750 V in direct current.

T1 D
T3 D
T4 D
T5 D
T6 D
T7 D
S8 D
Ith
[A]
160
250
320
400
630
630
800
1000
1000
1250
1600
2000
2500
3200
Ie
[A]
125
200
320
400
630
630
800
1000
1000
1250
1600
2000
2500
3200
N° of poles
Nr.
3-4
3-4
3-4
3-4
3-4
3-4
3-4
Ue AC 50-60Hz
[V]
690
690
690
690
690
690
690
Ue DC
[V]
500
500
750
750
750
750
750
Uimp
[kV]
8
8
8
8
8
8
8
Ui
[V]
800
800
1000
1000
1000
1000
1000
Test voltage
(50 Hz,1 min.)
[kV]
3
3
3.5
3.5
3.5
3
3
Icm
[kA]
2.8
5.3
5.3
11
30
52.5
85
Icw
[kA]
2
3.6
3.6
6
15
25
40
Dimensions (fixed v.)
Width (3 poles)
[mm]
76
105
105
140
210
210
406
Width (4 poles)
[mm]
102
140
140
184
280
280
556
Depth
[mm]
70
70
103.5
103.5
103.5
154/178
242
Height
[mm]
130
150
205
205
268
268
400
Versions
Fixed
F
F
F
F
F
F
F
Plug-in
P
P
P
Withdrawable
W
W
W(*)
W
(*) Up tu 800 A

Circuit-breakers according to UL CSA Standards
Logo of UL certificate
Logo of CSA certificate
In the field of molded case circuit breakers, conforming to the UL489 and CSA C22.2 Standards, SACE’s proposal presents the following ranges:
  • power distribution circuit breakers (fitted with thermomagnetic or electronic trip units)
  • power circuit breakers with magnetic only trip units for motor protection (Motor Control Protection - MCP)
  • switch-disconnectors for use as isolators or switching devices for lines, busbars or plant parts (Molded Case Switch - MCS).
The possibilities are increasingly greater for those customers who also operate on the markets subject to the standards defined by the UL/CSA Standards since they have an entire range of molded case circuit-breakers available, with continuous current ratings which go from 100A to 2500A and interrupting rating, at 480 V AC, which can reach 100kA.
As well as extending the field of continuous current ratings downwards, introduction of the T1 size means that the applications typical of power subdistribution where a circuit-breaker characterised by limited overall dimensions, but which guarantees great versatility in mounting accessories and installation, is particularly worthwhile.
The smallest of the molded case circuit breakers, the single-pole T1, conforming to the UL, is also presented.
Finally, the S8 circuit-breaker according to UL/CSA Standards also allows completion towards the higher continuous rating currents. Isomax S8V 1600, 2000 and 2500 A lend themselves to being installed immediately to the load side of the power supply sources of the low voltage systems and are suitable for operating safely under the most severe service conditions required of modern plants. The high performances, great flexibility of accessories, ease of coordination with the devices located on the load side and the possibility of limiting the depth of the switchgear thanks to the reduced overall dimensions of the circuit breaker make Isomax S8 a particularly advantageous solution.

Distribution (MCCB)

T1
T2
T3
T4
T5
S6
S7
S8
Frame size
[A]
100
100
225
250
400
600
(2)
800
1200
1600
2000
2500
N° of poles
No.

3
4
2
3
4

3
4
2
3
4
2
3
4
2
3
2
3

3
Interrupting ratings
480 V
[kA]
22
(1)
35
65
25
35
25
150
25
150
50
100
65
100
600 V
[kA]
105
18
85
18
85
25
42
50
85
500 V DC
(3 p. in series)
[kA]
25
25
100
25
100
35
65
600 V DC
(3 p. in series)
[kA]
3.6
16
65
16
65
20
50
Trip units*
TMD, TMA
X
X
X
X
X
X
ELT
X
X
X
X
X
X
Motor protection (MCP)
T1
T2
T3
T4
T5
S6
S7
S8
Frame size
[A]
100
225
250
400
800
1200
1600
2000
2500
Rating
[A]
10
÷
100
100
÷
200
100
150
250
300
400
600
800
1000
1200
1600
2000
2500
N° of poles
No.
3
3
3
3
3
3
3
Interrupting ratings
240 V
[kA]
65
150
65
65
200
65
200
50
100
65
100
480 V
[kA]
35
65
35
25
100
25
100
50
100
65
100
600 V
[kA]
18
65
18
65
Trip units*
MA
X
X
ELT
X
X
X
X
X
X
Switch-disconnectors (MCS)
T1
T2
T3
T4
T5
S6
S7
S8
Rating
100
150
225
250
400
600
(2)
800
1200
2500
N° of poles
No.
3-4
3-4
3-4
3-4
3
3
3
Magnetic override
[kA]
1
1.5
2.25
3
5
6
10
20
35
Rated voltage AC 50-60 Hz
[V]
480
480
600
600
600
600
600
Rated voltage DC
[V]
500
500
600
600
600
600
600


Values common to all ranges

T1
T2
T3
T4
T5
S6
S7
S8
Rated voltage AC 50-60Hz
[V]
480
480
480
600
600
600
600
600
Rated voltage DC
[V]
500
500
500
600
600
600
-
-
Test voltage
(50 Hz, 1 min.)
[kV]
3
3
3
3.5
3.5
3
3
3
Mechanical life103
[N. op.]
25
25
25
20
20
20
10
10
Electrical life
(at 415 V)
103
[N. op.]
8
8
8
8
7 / 5
7 / 5
7 / 5
2.5 / 1.5
Dimensions (fixed v.)
Width 3 poles
[mm]
76
90
105
105
140
210
210
406
Width 4 poles
[mm]
102
120
140
140
184
280
280
406
Depth
[mm]
70
70
70
103.5
103.5
103.5
138.5
242
Height
[mm]
130
130
150
205
205
268
406
406
400
Versions
Fixed
F
F
F
F
F
F
F
F
Plug-in
P
P
P
P
Withdrawable
W
W
(1) 18 kA @ 277 V AC for T1 1p
(2) ask for availability of 600 A

*Trip units caption:
TMD = thermomagnetic with adjustable thermal
TMA = thermomagnetic with adjustable thermal and magnetic
ELT = electronic

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